{"id":2523,"date":"2025-11-25T12:53:56","date_gmt":"2025-11-25T12:53:56","guid":{"rendered":"https:\/\/www.spikerenewables.com\/riduzione-della-silice-reattore-2-0\/"},"modified":"2025-11-27T09:30:51","modified_gmt":"2025-11-27T09:30:51","slug":"silica-scaling-reduction-system-reactor-2","status":"publish","type":"post","link":"https:\/\/www.spikerenewables.com\/en\/silica-scaling-reduction-system-reactor-2\/","title":{"rendered":"Silica scaling reduction system | Reactor 2.0"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text css=&#8221;&#8221;]<\/p>\n<p style=\"text-align: justify;\"><strong>GEOFLEXHeat: Spike\u2019s System for Silica Reduction at Bagnore<\/strong><br \/>\nThe <a href=\"https:\/\/www.spikerenewables.com\/en\/geoflexheat\/\" target=\"_blank\" rel=\"noopener\">GEOFLEXHeat<\/a> project addresses one of the major challenges of high-enthalpy geothermal energy: silica precipitation during the cooling of geothermal brine. At the Amiata Energia site, supplied by 90 \u00b0C and 200 \u00b0C brines from the ENEL Green Power Bagnore 3 and 4 geothermal plants, fluid cooling generates supersaturation that leads to silica and stibnite deposits, damaging heat exchangers, pipelines, and reinjection wells.<\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2491&#8243; img_size=&#8221;full&#8221; css=&#8221;&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2488&#8243; img_size=&#8221;full&#8221; css=&#8221;&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;2485&#8243; img_size=&#8221;full&#8221; css=&#8221;&#8221;][\/vc_column_inner][\/vc_row_inner][vc_column_text css=&#8221;&#8221;]<\/p>\n<p style=\"text-align: justify;\"><strong>Managing Stibnite: Injection of Inhibitors at High Temperature<\/strong><br \/>\nThe first phase of brine treatment focuses on managing stibnite, which tends to precipitate as the brine begins to cool in high-pressure heat exchangers. To prevent this phenomenon, Sb\u2082S\u2083 inhibitors are injected directly into the 200 \u00b0C line, before entering the first exchanger. This approach protects the system\u2019s metallic surfaces, prevents clogging, and ensures the continuous operation of the geothermal line, without interfering with the subsequent silica-reduction process.<\/p>\n<p style=\"text-align: justify;\"><strong>Fluid Preparation: Controlled Cooling to 80 \u00b0C<\/strong><br \/>\nAfter inhibitor injection, the brine is cooled from 200 \u00b0C to approximately 80 \u00b0C using a high-pressure heat exchanger based on heat-pipe technology. This temperature is an optimal balance: low enough to trigger controlled silica precipitation, yet high enough to avoid premature formation of unwanted deposits. Around 80 \u00b0C is the ideal temperature to ensure efficient reaction with Ca(OH)\u2082 in the next step.<\/p>\n<p style=\"text-align: justify;\"><strong>The Key Reaction: Adding Ca(OH)\u2082 to Precipitate Silica<\/strong><br \/>\nOnce the target temperature is reached, Ca(OH)\u2082 is introduced, rapidly increasing the pH and initiating the conversion of excess silica into calcium-silicate phases. This controlled precipitation reduces the silica concentration below the saturation threshold, lowering the risk of scaling along the reinjection circuit. Project simulations and tests show that precipitation occurs within minutes and is completed in 20\u201330 minutes\u2014dramatically faster than traditional methods based on simple retention tanks.<\/p>\n<p style=\"text-align: justify;\"><strong>The Scaling Reactor: Spike\u2019s New Technology<\/strong><br \/>\nThe core of the system is a 1.5 m\u00b3 scaling reactor designed by Spike, featuring a cyclone-type geometry that ensures high mixing and a uniform pH throughout the volume. This design promotes the growth of precipitates and their separation from the fluid, reducing the formation of deposits in the piping and improving operational continuity. The kinetic model developed within GEOFLEXHeat also enables precise definition of process parameters such as pH, Ca\/Si ratio, temperatures, and retention times, allowing the system to be adapted to the actual conditions of the Bagnore brine.<\/p>\n<p style=\"text-align: justify;\"><strong>Expected Benefits for Amiata Energia and Technology Validation<\/strong><br \/>\nThe installation at Bagnore represents a key milestone for the industrial demonstration of GEOFLEXHeat technologies and serves as a replicable model for other geothermal districts across Europe.<\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>The GEOFLEXHeat project addresses one of the main challenges of high-enthalpy geothermal energy: silica precipitation during the cooling of geothermal brine. Spike has designed a 1.5 m\u00b3 scaling reactor with a cyclone-type geometry that ensures high mixing and a uniform pH throughout the entire volume.<\/p>\n","protected":false},"author":3,"featured_media":2490,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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